(!)Due to Microsoft's end of support for Internet Explorer 11 on 15/06/2022, this site does not support the recommended environment.
Instead, please kindly use other browsers like Google Chrome, Microsoft Edge or Mozilla Firefox.
50,000 Stock items for Same Day Ship Out.
All Categories
Categories
- Automation Components
A wide variety of standard and configurable components for factory automation engineers in industries such as automotive, semiconductor, packaging, medical and many more.
- Linear Motion
- Rotary Motion
- Connecting Parts
- Rotary Power Transmission
- Motors
- Conveyors & Material Handling
- Locating, Positioning, Jigs & Fixtures
- Inspection
- Sensors, Switches
- Pneumatics, Hydraulics
- Vacuum Components
- Hydraulic Equipment
- Discharging / Painting Devices
- Pipe, Tubes, Hoses & Fittings
- Modules, Units
- Heaters, Temperature Control
- Framing & Support
- Casters, Leveling Mounts, Posts
- Doors, Cabinet Hardware
- Springs, Shock Absorbers
- Adjusting, Fastening, Magnets
- Antivibration, Soundproofing Materials, Safety Products
- Fasteners
A good selection of accessories such as screws, bolts, washers and nuts that you may need for your daily engineering usage.
- Materials
Browse industrial materials ranging from heat insulating plates, sponges, to metal and plastic materials in different sizes to meet your various applications.
- Wiring Components
A wide variety of wiring parts for connecting and protecting control and PC parts including Connectors, Cables, Electric Wires, Crimping Terminals and more.
- LAN Cables / Industrial Network Cables
- Cables by Application
- Cables with Connectors
- RS232 / Personal Computers / AV Cables
- Wires/Cables
- Connectors (General Purpose)
- Crimp Terminals
- Zip Ties
- Cable Glands
- Cable Bushings/Clips/Stickers
- Screws/Spacers
- Cable Accessories
- Tubes
- Protection Tubes
- Ducts/Wiremolds
- General Purpose Tools
- Dedicated Tools
- Soldering Supplies
- Electrical & Controls
A wide variety of controls and PC parts for electrical engineers including Controls, Powers, PC parts and more.
- Cutting Tools
A wide variety of cutting tools for many uses and work materials including End Mills, Drills, Cutters, Reamers, Turning Tools and more.
- Carbide End Mills
- HSS End Mills
- Milling Cutter Inserts/Holders
- Customized Straight Blade End Mills
- Dedicated Cutters
- Turning Tools
- Drill Bits
- Screw-Hole-Related Tools
- Reamers
- Chamfering / Centering Tools
- Fixtures Related to Cutting Tools
- Step Drills
- Hole Saws
- Clean Key Cutters
- Core Drills (Tip Tools)
- Magnetic Drilling Machine Cutters
- Drill Bits for Electric Drilling Machines
- Woodworking Drill Cutters
- Drills for Concrete
- Processing Tools
A wide variety of tools and supplies used in processing including Machine Tools, Measurement Tools, Grinding and Polishing Supplies and more.
- Material Handling & Storage
A wide variety of goods used in shipment, material handling and warehouse including Tape supplies, Stretch film, Truck, Shelf, Crane and more.
- Tape Supplies
- Cushioning Materials
- Stretch Films
- Cardboard
- Plastic Bags
- PP Bands
- Magic Tapes / Tying Belts
- Rubber Bands
- Strings/Ropes
- Cable Ties
- Tags
- Labelers
- Unpacking Cutters
- Packing Support Equipment
- Cloth Sheets for Packing
- Conveyance/Dolly Carts
- Tool Wagons
- Tool Cabinets / Container Racks
- Lifters / Hand Pallets
- Container Pallets
- Storage Supplies
- Shelves/Racks
- Work Benches
- Suspended Clamps/Suspended Belts
- Jack Winches
- Chain Block Cranes
- Bottles/Containers
- Bicycle Storage Area
- Safety & General Supplies
A large variety of goods for every kind of factories and offices including Protection items, Cleaning supplies, sanitations, office supplies and more.
- Lab & Clean Room Supplies
A large variety of items used in R&D and Clean Room including research Equipment, Laboratory Essentials, Analysis Supplies, Clean Environment-Related Equipment and more.
- Press Die Components
Choose from thousands of standard stamping die components including Punch & Die, Gas Springs, Guide Components, Coil Springs and many more.
- Plastic Mold Components
Browse our wide variety of mold components including Ejector Pins, Sleeves, Leader Components, Sprue Bushings and many more.
- Ejector Pins
- Sleeves, Center Pins
- Core Pins
- Sprue bushings, Gates, and other components
- Date Mark Inserts, Recycle Mark Inserts, Pins with Gas Vent
- Undercut, Plates
- Leader Components, Components for Ejector Space
- Mold Opening Controllers
- Cooling or Heating Components
- Accessories, Others
- Components of Large Mold, Die Casting
- Injection Molding Components
Browse our injection molding components including Heating Items, Couplers, Hoses and more.
- Injection Molding Machine Products
- Accessories of Equipment
- Auxiliary Equipment
- Air Nippers
- Air Cylinders
- Air Chuck for Runner
- Chuck Board Components
- Frames
- Suction Components
- Parallel Air Chuck
- Special Air Chuck
- Chemical for Injection Molding
- Mold Maintenance
- Heating Items
- Heat Insulation Sheets
- Couplers, Plugs, One-touch Joints
- Tubes, Hoses, Peripheral Components
Search by Application
Brands
- Scheduled Maintenance Notice: This site will be unavailable due to scheduled maintenance from 9:00 24/11/2024 to 7:00 (SGT) 25/11/2024. We apologize for the inconvenience.
- Notice of End of Sales for Economy Series Pneumatic Equipment Category. More information.
Phoenix Series 4 Corner Shoulder Cutter Insert (SDKT120508SR-GR-XC1015)
A positive square insert with 4 corners. A compact insert suitable for low depths of cut.
Part Number
Configured Part Number is shown.
SDKT120508SR-GR-XC1015
Product features and specifications
Basic specifications and features of the product
Economical and durable 4-corner insert
Cutting force is reduced by the sharpness of the 3D chip breaker insert and the large positive rake angle
- Cutting edge shape designed with an emphasis on sharpness
- Low resistance positive rake angle
Common insert
09 size can use the same insert as PSF and is easy to manage
Comparison of the number of workpieces that can be processed between PSFL (4 corners) and other manufacturers' products (2 corners)
| Tools to use | PSFL12R080M32-5-110 (φ80 × 5 flutes) | Other manufacturer's roughing cutter (φ80 × 5 flutes) |
|---|---|---|
| Insert used (grade) | SDKT120508SR-GM (XP3035) | Carbide coating insert (2 corner type) |
| Work material | SS400 | |
| Cutting speed | 180 m/minute (720 minutes^-1) | |
| Feed speed | 400 mm/min (0.11 mm/t) | |
| Depth of cut | ap = 85 mm ae = 10 mm | |
| Cutting Oil | Water-soluble cutting oil (internal lubrication) | |
| Machine used | Horizontal machining center (BT50) | |
Number of workpieces that can be processed
* Due to the anti-vibration effect of the insert materials and special body
Performance/test information
High efficiency machining of the side surface of the casting plate
In the past, in order to suppress chatter vibration due to unstable workpiece clamps, it was necessary to use a high feed radius cutter to reduce the depth of cut (ap).
The PSFL that adopted the unequal lead arrangement and unequal division was able to do processing without chattering even at ap = 50 mm.
It was possible to significantly reduce the machining time compared to the machining with the conventional high feed radius cutter.
| Tools to use | PSFL12R063M27-4-100 (φ63 × 4 flutes) | Other companies' high feed radius cutter (φ50 × 3 flutes) |
|---|---|---|
| Insert used (grade) | SDKT120508SR-GR (XC1015) | Carbide coating insert |
| Work material | FC300 | |
| Cutting speed | 120 m/minute (606 minutes^-1) | 110 m/minute (700 minutes^-1) |
| Feed speed | 500 mm/minute (0.2 mm/t) | 2,800 mm/minute (0.133 mm/t) |
| Depth of cut | ap = 50 mm, ae = 10 mm | ap = 2 mm, ae = 10 mm |
| Cutting Oil | N/A (air blow) | |
| Machine used | Double-column machining center (BT50) | |
Machining time per workpiece
PSFL / other company's product
Trochoidal milling of titanium alloy
Other manufacturers' products are chipped at the cutting edge after 40 minutes of machining.
Even after 50 minutes of machining, the cutting edge of the PSFL was not chipped, with only slight wear, and capable of further milling.
| Tools to use | PSFL09R050M22-4-50 (φ50 × 4 flutes) | Other manufacturer's roughing cutter (φ50 × 4 flutes) |
|---|---|---|
| Insert used (grade) | SDKT09T308SR-GL (XC5040) | Carbide coating insert |
| Work material | Ti-6Al-4 V | |
| Cutting speed | 60 m/min (382 minutes^-1) | |
| Feed speed | 152 mm/min (0.1 mm/t) | |
| Depth of cut | ap = 50 mm, ae = 10 mm | |
| Cutting Oil | Water-soluble cutting oil (internal lubrication) | |
| Machine used | Vertical machining center (BT50) | |
Processing time
Insert after 50 minutes of machining
FC250 long lifespan machining
Other manufacturers' products produced large vibrations during machining and chipped at an early stage, but PSFL was able to achieve long-lifespan machining without chipping by suppressing vibration during machining due to its anti-vibration effect.
| Tools to use | PSFL12R063 M27-4-100 (φ63 × 4 flutes) | Other company A Roughing cutter (φ63 × 4 flutes) | Other company B Roughing cutter (φ63 × 4 flutes) |
|---|---|---|---|
| Used insert (grade) | SDKT120508SR- GR (XC1015) | Carbide coating insert | Carbide coating insert |
| Work material | FC250 | ||
| Cutting speed | 100 m/minute (505 minutes^-1) | ||
| Feed speed | 505 mm/min (0.25 mm/t) | ||
| Depth of cut | ap = 100 mm, ae = 10 mm | ||
| Cutting Oil | N/A (air blow) | ||
| Machine used | Horizontal machining center (BT50) | ||
Maximum outer wear width transition (including chipping)
Insert after 20 m machining
Drawing
Recommended cutting conditions
Recommended cutting condition table
The above figures show general values at actual cutting speed. Please adjust appropriately according to the cutting environment.
Guideline for changing conditions when the depth of cut is changed
Compatible work material
Recommended material for each work material
NM: For aluminum alloy · GL: For light cutting · GM: For medium cutting · GR: For heavy cutting
It is a condition table for a depth of cut (ap) of 1.1 to 1.5D and a width of cut (ae) of 0.1D or less.
Selection support information
Available in a lineup of materials for use with a wide range of work materials from general steel to difficult-to-cut materials
4-corner roughing end mill, straight shank type, PSFL SS
With oil hole
| Tool No. | Nominal | Outer diameter DC | Number of flutes ZEFP | Number of flute positions | Total number of inserts | Flute length APMX | Shank diameter DCON | Overall length LF | Body length LH | Weight (kg) | Compatible insert |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 7803700 | PSFL09R032SS32-2-36 | 32 | 2 | 5 | 10 | 36 | 32 | 140 | 60 | 0.71 | (1) |
| 7803701 | PSFL09R040SS42-3-43 | 40 | 3 | 6 | 18 | 43 | 42 | 140 | 60 | 1.17 |
4-corner roughing end mill, bore type, PSFL BORE
With oil hole
| Tool No. | Nominal | Outer diameter DC | Number of flutes ZEFP | Number of flute positions | Total number of inserts | Flute length APMX | Cutter Height LF | Boss diameter DCSFMS | Hole diameter DCON | End face Keyway | Weight (kg) | Compatible in sert | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Width KWW | Depth b | ||||||||||||
| 7803702 | PSFL09R050M22 -4-50 | 50 | 4 | 7 | 28 | 50 | 75 | 48.5 | 22 | 10.4 | 6.3 | 0.53 | (1) |
| 7803703 | PSFL09R050M22 -4-78 | 50 | 4 | 11 | 44 | 78 | 100 | 48.5 | 22 | 10.4 | 6.3 | 0.71 | |
| 7803704 | PSFL09R050M27 -4-50 | 50 | 4 | 7 | 28 | 50 | 75 | 48.5 | 27 | 12.4 | 7 | 0.53 | |
| 7803705 | PSFL09R050M27 -4-78 | 50 | 4 | 11 | 44 | 78 | 100 | 48.5 | 27 | 12.4 | 7 | 0.71 | |
| 7803706 | PSFL12R063M27 -4-60 | 63 | 4 | 6 | 24 | 60 | 85 | 60.5 | 27 | 12.4 | 7 | 0.88 | (2) |
| 7803707 | PSFL12R063M27 -4-100 | 63 | 4 | 10 | 40 | 100 | 125 | 60.5 | 27 | 12.4 | 7 | 1.26 | |
| 7803708 | PSFL12R080M32 -5-70 | 80 | 5 | 7 | 35 | 70 | 95 | 77.3 | 32 | 14.4 | 8 | 1.88 | |
| 7803709 | PSFL12R080M32 -5-110 | 80 | 5 | 11 | 55 | 110 | 143 | 77.3 | 32 | 14.4 | 8 | 2.96 | |
| 7803710 | PSFL12R100M32 -6-120 | 100 | 6 | 12 | 72 | 120 | 153 | 97 | 32 | 16.4 | 9 | 4.95 | |
Compatible insert
| Nominal | Number of cutting edges | Insert dimensions | |||||
|---|---|---|---|---|---|---|---|
| IC | Thickness S | Relief angle AN | RE | Wiper insert (End cutting edge) BS | |||
| (1) | SDHT09T308FR-NM | 4 | 9.07 | 3.97 | 15° | 0.8 | 2.5 |
| SDKT09T308SR-GL | 4 | 9.07 | 3.97 | 15° | 0.8 | 2.5 | |
| SDKT09T308SR-GM | 4 | 9.07 | 3.97 | 15° | 0.8 | 2.5 | |
| SDKT09T308SR-GR | 4 | 9.07 | 3.97 | 15° | 0.8 | 2.5 | |
| (2) | SDHT120508FR-NM | 4 | 12.38 | 5 | 15° | 0.8 | 1.2 |
| SDKT120508SR-GL | 4 | 12.38 | 5 | 15° | 0.8 | 1.2 | |
| SDKT120508SR-GM | 4 | 12.38 | 5 | 15° | 0.8 | 1.2 | |
| SDKT120508SR-GR | 4 | 12.38 | 5 | 15° | 0.8 | 1.2 | |
| Nominal | Carbide | Coating materials | |||||
|---|---|---|---|---|---|---|---|
| CK010 | XC3030 | XP3035 | XP2040 | XC1015 | XC5040 | ||
| (1) | SDHT09T308FR-NM | 7811076 | — | — | — | — | — |
| SDKT09T308SR-GL | — | 7825073 | 7814073 | 7813073 | — | — | |
| — | — | — | — | — | 7816073 | ||
| SDKT09T308SR-GM | — | 7825074 | 7814074 | 7813074 | — | — | |
| SDKT09T308SR-GR | — | — | — | — | 7812075 | — | |
| (2) | SDHT120508FR-NM | 7811625 | — | — | — | — | — |
| SDKT120508SR-GL | — | — | — | 7813623 | — | — | |
| — | — | — | — | — | 7816620 | ||
| SDKT120508SR-GM | — | 7825622 | 7814621 | — | — | — | |
| SDKT120508SR-GR | — | — | — | — | 7812624 | — | |
(1) and (2) are equivalent to the compatible insert numbers in the parts table.
Part
Please purchase the wrench separately.
| Part Number |
|---|
| SDKT120508SR-GR-XC1015 |
| Part Number | Standard Unit Price | Minimum order quantity | Volume Discount | Days to Ship | Work Material | Data for CAM / Tool Management Software | Material Type | Nominal | Work material details | Tool No | Dimension Thickness T (mm) | A x B (mm) | Sub Blade B (mm) | Material | Availability of CAD Data (2D/3D) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
SGD 24.10 | 10 Piece(s) | 4 Day(s) or more | Cast Iron | zoller | XC1015 | SDKT120508SR-GR | - | 7812624 | 5 | 12.38×12.38 | 1.2 | Coating | 2D/3D |
Loading...
Basic Information
| Shape (First Character in Model Number) | S (Square) | Clearance Angle | D (15°) | R(mm) | 0.8 |
|---|---|---|---|---|---|
| Number of Teeth | 4 |
Specification/Dimensions
-
Work material details
- Heat-resistant steel
-
type
- SDHT
- SDKT
-
Work Material
- Steel
- Stainless Steel
- Cast Iron
- Non-Ferrous Metal
- Heat-Resistant Alloy, Titanium Alloy
-
Data for CAM / Tool Management Software
- zoller
-
Material Type
-
Nominal
-
CAD
- 2D
- 3D
Days to Ship
-
- All
- 4 Day(s) or Less
Specify Alterations
- The specifications and dimensions of some parts may not be fully covered. For exact details, refer to manufacturer catalogs .
Tech Support
- Factory Automation, Electronics, Tools, & MRO (Maintenance, Repair and Operations)
- Tel：(65) 6733 7211 / FAX：(65) 6733 0211
- 9:00am - 6:00pm (Monday - Friday)
- Technical Inquiry
Payment Method
- Credit Card
- PayPal
- Bank Transfer
Social Media
MISUMI Contact
Copyright © MISUMI Corporation All Rights Reserved.
How can we improve?
How can we improve?